Mach 3 plasma torch setup ernesto 1/2 Star Member Posts: 9 Joined: Wed Dec 20, 2017 8:23 pm. Then in the inputs assignment page go to the torch up and torch down inputs, enable them and emulate them, I have a Proma 150 and Mach 3 and when in Proma test mode I can see the Torch On, TorchUp and Torch Down signals operating correctly on the Diagnostic Screen but the Z of the torch never moves. This way depending on what a given plasma puts out in tip volts can be adjusted to fit within the 0-5v window that Arduino requires. Customers who already have Mach3 installed will need to reinstall Mach3 using the installer in the CNC Software Setup Enable Velocity Based Anti-Dive Mode - This is a velocity based Antidive feature to prevent Hi David I’m working on getting my plasma cutter all hooked up and I’m ready to fire it through Mach 3 it will not fire it will fire with my finger on the trigger but when I hit the button on mach3 it does nothing I’m confident that I have the correct two wires hooked up to the cable it was the small nodes on the top is the two that I found that did what it was supposed to do I In this video, I show you how to wire the PlasmaSenseOut THC and configure it under the Mach3 control software. Guest Login; Register; Menu. 5 seconds before every M5 command but this is not right and causing other issues with extra material This is how you set up mach to manually control the z axis while a program is running. It did improve axis movement and I have hooked up both a Ohmic Hello there, we have set up an flatbed with our plasma torch. The drawing I load shows on the material correctly. To setup your torch height control, you need 3 signals from your torch or plasma system:. stirling. 0000" Code "M03" Code "G01 Z-2. Home Help Search Login Go to the Mach3 diagnostic page and jog the Z until the torch tip is close to the work surface. Make sure to connect the DB9 cable from your MachMotion control into the Sensor Board. 5D G-Code generation. adbuch 6 I am having a problem with the z though. Any help would be greatly appreciated. It has very little in the way of suggested parameter settings info. With the handle on my manual height adjustment, it would be quite easily to add a Z-axis. The only problem is, that there is no option /either in tool "air plasma" or machine itself/ to set proper height of the torch - the camduct automatically generates NC code with cutting height (Z axis Torch Height Control Setup Guide Begin by mounting the Sensor Board inside your plasma unit or your drive enclosure. With the handle on my manual 1. 1) I am able to jog the machine. See Figure 5. I have a hypertherm THC Up Indicator – This indicator shows the presence of a Torch Up signal sent to Mach3 from the TMC3in1. News ezPlasma; Testimonials; We have it up to 40' x 100' with High Its hard to compare PlasmaCam to Mach 3. I haven't used a plasma machine before, only hand cut. 5 and Fig. In Mach3, I have all the THC, post processor also by PriceCNC compatible with Mach3 and the floating Z, ports, pins everything setup, but can't get the torch to fire on/off when prompted in the M03/ M05 part of the script. CandCNC MPG101B 28 Function Hand Controller. fire torch. The only problem is, that there is no option /either in tool "air plasma" or machine itself/ to set proper height of the torch - the camduct automatically generates NC code with cutting height (Z axis Documentation: Mach 3 Setup Documentation: Mach 4 Setup FAQ FAQ General FAQ Safety FAQ BOBs FAQ G-Code FAQ M-Code FAQ Mach3 FAQ Mach4 THC in Mach3 will ONLY work with a valid Mach3 license! To enable THC Create a setup for the profile cutting operation that describes your stock, cutting tool, and origin. I am in the process of adding a DIY THC and doing some testing. If wired correctly you can manually fire the torch as shown. Products used:P I have built a 4ftx8ft plasma table from scratch and everything so far has been working great except the torch height controller function in mach3. The unit is a modern analogue - microprocessor plasma torch height controller that operates by analyzing voltage changes in the plasma source due to variations in height between the torch tip and the material being cut. The correct post for this setup is the 'Mach3 plasma' post. LinuxCNC has a similar thing using QTPlasmaC you can assign a button on the main page for additional operations. Reading the graph left to right, the data represents the following scenarios: The problem we are experiencing is the torch cuts off before the end of every cut, following extensive troubleshooting I have narrowed the problem down to Mach 3 initiating the M5 command before the end of the cut move, I can overcome this by placing a pause of 1. It also changes the operating settings window between the two modes. Covers plugin setup, input/output mapping, and signal testing. Ports and pins set up would be the next area but is specific to the breakout Öncelikle Mach3_setup. Set the jog steps to . exe dosyasını çalıştırıyoruz. I have managed to get the Proma talking to Mach 3 and I have managed to get it adjusting the height pretty decent. Top. It just pauses and keeps going. geast1967. DIY 4X4 Plasma/Router Table Hypertherm PM65 Machine Torch Drag Knife and Scribe Miller Mig welder 13" metal lathe Small Mill Everlast PowerTig 255 EXT. Mach3 – Vista Patch (Digital Torch Height Control) Loads a program via Barcode ID. Additional Guides (not required for plasma system setup): Software. you add a cutting machine, torch height control, PC and plasma to make I can jog, have all the axis moving correct distances, the torch fires when I click the fire torch icon. When I move the torch up and down, the Digitize led won't light up on the Mach screen. With the G28. A Couple of settings to change for the THC on Mach3 This video covers installing a new Mach3 screen set for my plasma users. Setup Guide Download Motion Plugin Download I/O Only Plugin . I can fire the torch manually with the torch on button. Mach3 plasma setup quick guide First let me briefly introduce our two product from torch control PlasmaSens series and the difference between them. BOB, drivers, NEMA23 steppers are all from Stepper Online. plasma screen thc settings ok on the plasma screen just below torch on/off is thc max 5. 9 CNC Router Parts Plasma Setup and About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright yes mach 3 and has floating head,thc settings were set in mach 3,same as most set up the proma. The system works fine. Re: Post Processor for Mach3 with a proma thc and no floating head. It did improve axis movement and I have hooked up both a Ohmic sensor and THC working fine. Having some issues though. Pla CNC Router Parts Plasma Software Setup and Usage Guide Copyright©2015 CNC Router Parts LLC. 8" Code "G00 Z0. you have to add the plasma and PC, Mach 3 is software that supports a variety of cnc operations including plasma cutting and torch height control. 6,965; Re: Plasma Z floating head « Reply #5 on: January 13, 2011, 11:54:22 AM I use a macro in Mach3 to Software Setup Install Mach3 Follow the CNC Router Parts CNC Software Setup Guide to install the correct version of Mach3 and configure your PC for CNC use. 1 Screen Overview Use the following figure as a reference throughout this manual for finding buttons and controls. Do I need some external divice to control the torch? or is just an option? if not, how do I configure the thc in Mach3 to work? Is there any schematics? I Author Topic: mach3 wire up CNC to start plasma HELP PLEASE (Read 12202 times) 0 Members and 1 Guest are viewing this topic. This communicate through LPT card 2; 2017, 1:02pm 2. I'm also waiting for some parts (including a new After loading a new program, Mach4 will automatically switch to the Plasma Settings tab to continue setup of the program. This configuration shows how to Here is a quick guide how to easy perform Mach3 plasma setup. Post by ernesto » Fri Dec 29, We showing how to set up a Plasma Torch Height Control on Mach3 using the Plasmasensout from PoLabs and a C82 and the Ethernet Smooth Stepper. 000 needs to be 0. I have tested continuity and verified that the torch is firing with plasma cutter torch button, I also removed the torch firing cable from the lanmuir Hi, I have a home-built plasma table running a UC400ETC, Gecko 540, and a generic brake out board to hook up the Proma 150 THC. Logged I moved away from Mach 3 to UCCNC with a UC400ETH, cost for that card and software is about $210 plus a cable to connect to a parallel input BOB board. ( CrossFire Mach3 Profile (v1. 1 method you set up your floating head as the Z home and have it home toward the bed. trying to set up mach 3 Hypertherm PM65 Machine Torch Drag Knife and Scribe Miller Mig welder 13" metal lathe Small Mill Everlast PowerTig 255 EXT. When you press the Torch button on the Mach3 screen you should hear this relay click on and off with the button, if not then that is the area to look in. The biggest thing I wanted was a simple screen with a large tool path display area. plasmatic 1/2 Star Member I am setting up with the pokeys57CNC board and in order to get the digitized limit switch to work in Mach 3 I had to go into pokeys firmware setup application and assign it to the proper action. Galil DMC Series. 000 in order for the torch to go down and work right,i cant seem to change the -3 Normally you would setup 2 different profiles for Mach3 to work with each configuration Router/Plasma. Since I'm doing the testing with the torch off, an external supply is providing the torch voltage signal to my THC unit. Some Basic Mach 3 Functions: Converts a standard PC to a fully featured, 6-axis CNC controller. Kurulum başladığı zaman aşağıdaki gibi bir ekran geliyor. This software is responsible for communicating directly to the controller board th Plazma uses the Mach3 program and the computer is on Windows XP, and when I started the plasma for the first time and after 2 hours I realized how it works, I managed to cut a couple of sheets and after that my keyboard stopped working, then I got a message from the computer that it was necessary to close Mach3 because it ran into some kind of problem and Mach3 plasma Floating head problems. Mach3 will run under 32-bit versions of Vista with the following registry patch. It then heads back upwards briefly and stops. I’m using Mach 3 and sheet cam software. It has no effect on a surface finish such as a ROUTER would have. a hocam benim de bir problemim var bende Mach 3 kullaniyorum dış cephe kaplama isi benim sorunum cam yatıran sonra file den açıyorum ekrana geliyor kesimde problem yok sadece hız sorunu yaşıyorum ekrandaki step den bahsetmiyorum çizim kordinatlarinda CNC Plasma Cutting Tables ~ CNC Plasma Cutters in 4'x8' or 40'x100' with High Definition CNC Cutter ~ Plasma Tables Built at our Plant in Mineola, TX CNC Plasma Software. I run the post, and then load the G code into Mach 3. First let me briefly introduce our two product from torch height controland the difference between them. You may need to change active low to a green check. Does the Promo THC unit, with it's two wires I have Mach3 running a plasma table with a floating head mounted torch. Everything else seems to be working the way it should and the THC My cpu crashed. I have every axis running but am having trouble understanding the data interface connection on the back of the plasma. I have a hypertherm Page 6 of 10 Mach3 Setup Page 7 of 10 Mach3 Setup Page 8 of 10 Mach3 Setup ] Page 9 of 10 Mach3 Setup *Simple solutions if the driver does not work properly: • please double check the software settings according to the Fig. Reading some of your old post and others, on plasma set up, I am trying to understand the Author Topic: Plasma Application, Mach3 torch height control. Customers who already have Mach3 installed will need to Step-by-step guide to configuring the Mach3 plugin for ESS with Torch Height Control (THC) using the C82 or C25XP breakout boards. Gconde 1 Star Member Posts: 17 Joined: Fri Apr 13, 2012 2:55 am. acourtjester 6 Star Elite Contributing Member Posts: 8491 Hypertherm PM65 Machine Torch Drag Knife and Scribe Miller Mig welder 13" metal lathe Small Mill Everlast PowerTig 255 EXT. S. . I want to setup a key on the controller to ZERO ALL axis's I have setup other keys but I cannot seem to find the recipe to allow me to map out the then do what you are using now to assign a button from the game controller to that button in Mach 3. This is done using the standard mach 3 plasma screen set. I believe I have a diagram that possibly works, but would love some confirmation. com/index. 2,188; UK; I am little lost about how to set up THC feature of Mach3. BMP,JPG imports for Here is a quick guide how to easy perform Mach3 plasma setup. 6 • Please conform the parallel cable has been plugged tightly • Please turn off the power supply before changing dip settings • Please use plasma control interface is built on the Mach3 software. High voltage input up to 350 VDC or low See more The plasma torch I am using is a Everlast 60, it has a CNC port with pin outs for torch on and torch ok. The IHS switch applies approximately 2lbs of force to your material when detecting the plate height and this They don't do anything with the torch height control itself. Mach3 CNC Software; SheetCam CNC Software; VCarve Pro CNC Software; ezPipe CNC Plasma Pipe Cutter; About Us. 1 method and assuming the acourtjester wrote: Wed Mar 03, 2021 8:27 pm I moved away from Mach 3 to UCCNC with a UC400ETH, cost for that card and software is about $210 plus a cable to connect to a parallel input BOB board. Items I want to sort and I’m sure it is just in the setting or Longevity Forcecut 42i plasma cutter with straight torch; XHC MK 3 Mach 3 Motion Card; Mach 3 Software & Sheetcam Software; Proma THC; I have attached some pictures in a pdf document (The file size for the pictures were too big so had to shrink them in a pdf so it would upload) to show how I have everything wired so far and to show my ports and I am trying to set up the floating head switch in Mach 3. I built a second cabinet so that I do not have to modify the one that came with my crossfire. Any M14 TO FIRE THE TORCH Code "G00 Z-50 F7000" Code "G31 Z-85 F800" Sleep(500)'Delay in M/S Code "G92 Z-3. kylemp. Then the Cam that you use must generate the following type code. I set up sheetcam with the table dimensions, and the correct envelope size, loaded the correct tool, and operation. My curated list of tools and items I recommend I cannot say about your exact setup but Mach 3 pin 15 is an input so it will not trigger your plasma torch on circuit. To find the signals, follow the procedure Pierce height is preset by the operator to the plasma torch manufacturers recomended pierce height for a given material and thickness. PlasmaCam is a turnkey 4 x 4 or 5 x 10 plasma cutting machine complete with software for under $10k. The flatbed is controlled by mach 3 and the camduct generates perfect exact NC code files for it. Hello there, we have set up an flatbed with our plasma torch. If you have trouble with that post the problem is probably elsewhere. This screenset includes an awesome angle finder for your substrates. Floating Head Set-up . -Different plasma torches with different consumable designs will have different Having trouble with mach 3 plasma torch setup Need Help Please! Hello, I Purchased a Procut cnc plasma table a few months ago and am in final stages of getting it up and running. DXF import for 2. php/gettingstarted/setting-up-the-smoothstepper-and-mach#THCSince I don't have a plasma cutting rig, I made a little microprocessor Follow the CNC Router Parts CNC Software Setup Guide to install the correct version of Mach3 and configure your PC for CNC use. You will need to manually jog the torch down to the work and zero the Controlling a CNC machine will require good, reliable software to operate. View Profile View Forum Posts Config->Port & pins->Spindle setup. I'm at a The torch moves down until the torch tip makes contact with the material and the "Ohmic Probe" signal reads "Active" in Mach4. It will help with my thc setup. I’m currently in the process of installing a THC, but I’m stuck at how to wire it. - go to the ports and pins page and go to the mill options and enable the (allow thc up/down when not in thc mode) button. I have attached T connectors inside my plasma cutter. View Profile So I have seen several great threads about z axis and torch height control, but no step by step, or wiring diagrams. (in): Use this value to add additional cutting height to your plasma torch when cutting on thin gauge sheet metal to account for the force of the IHS switch. First of all, disable THC and use the ‘Mach3 plasma’ post processor. 000 and thc min -3. Hello Guest it is April 26, 2025, 11:20:11 AM. Moreover device offers two arc voltage level inputs. All ports/pins are setup correctly and diagnostics screen shows arc okay, torch up and torch down signals working correctly. The microprocessor makes determinations to raise or lower the torch based off of the strength of the voltage signal being read. As soon as I power the control box the motors lock and the table will not move at all. Products used:P https://warp9td. First let me briefly introduce our two product from I have not had much time to look at and play with Mach 3 and am looking for a point in the direction of a plasma specific setup tutorial, or someone who can guide me Right now, my setup uses a pneumatic cylinder to control torch height up and down, and a handle to adjust to different plate thicknesses. ↳ DIY Plasma Table & Accessory Discussion Forum; ↳ Various Manufacturers Forum; CAD-CAM & Control Software I have been working on a plasma screenset for Mach3 and here is what I came up with. 5 Star Elite Contributing Member Posts: 599 Joined: Fri Dec 17, 2010 2:00 am. The box to the right indicates the commanded Z velocity issued by the TMC3in1. When set up for the Right now, my setup uses a pneumatic cylinder to control torch height up and down, and a handle to adjust to different plate thicknesses. All Rights Reserved. These are the steps I am following: Open Diagnostics screen Move torch until it is just touching the metal then type zero in the Zpos position and hit enter Here is where I run into problems. (Read 197906 times) 0 Members and 1 Guest are viewing this topic. Logged BR549. 11-01-2009, 05:21 AM #3. ctorres3120 3. If you are using Mach3 (our previous Having trouble with mach 3 plasma torch setup Need Help Please! Hello, I Purchased a Procut cnc plasma table a few months ago and am in final stages of getting it up and running. the Plasma source is a Herocut 55 Non-HF machine with a straight machine torch PTM80. Allows direct import of DXF, BMP, JPG, and HPGL files through LazyCam; Visual Gcode display. I even picked up a little info there. (Z Axis Response Velocity - Y axis of graph) produced as a result of the incoming tip voltage signal from your plasma torch (Actual Tip Voltage - X Axis of graph). Here's a link t WITH plasma the Z is only a means to hold up the torch and maintain the arc height. ----- ----- ----- Using the G28. The torch comes down lifts up the holder and clicks off the z home microswitch. I want my torch to come down and touch the plate until the switch is triggered then retract to Pierce height. 5 posts • Page 1 of 1. 3Mhz DIY water table with floating head torch setup. Im just wondering what would be required to interface the automatic torch height control with the mach. In part 4 of the CrossFire Cutting Tutorial series we cover connecting your plasma cutter to the CrossFire electronics enclosure and perform an automatic torch firing in Mach3 for the first time. RULE of Clever Inventors #1, IF it is a great idea then you will PROBALY see remnants of the idea scattered about OR will see commercial use of the idea. Help with Plasma G31 Probe On Floating head . They all communicate through LPT card 1; MiniTHC controller. i always wondered why the plasma torch would touch off every cut and other times it wouldnt. I had previously installed mach 3 and I am certain I am selecting the correct profile. I'm using a Promo THC and I understand I wire that to my Pokeys57CNC and set the pin assignments in Mach 3 and Plugins. I have my switch connected to the mach3 probe input I guess I need to know how to make the torch move up and down how to read the switch Cut height and z offset. 000 ive read where the min-3. Figure 1 - Screen Break Down This option is used to switch the torch controls from Plasma to Oxy Fuel mode. See the diagram below. 4: Torch Firing. (Read 197938 times) On the analog side I was working of a variable resistance voltage divider coupled with an R/C setup. The THC indexes down to the plate before the torch fires, locates the plate (there are a few different methods for sensing the top surface of the plate), then retracts to the pierce height. Download . 1 G00 Z-45 F7000" This macro is called M14 on my machine so when a cut is required I use M14 (which includes M03 to fire the torch) i have built a small (1mx1m) CNC Plasma table using stepper motors with LPT port Card running Mach3 full license. PlasmaSens and PlasmaSensOut are design on modern 32 bit microprocessor’s voltage measurement technology. It will run Mach 3 software or their own software, there is a learning curve but not real bad. In Router setup M3/5 to run the spindle and in Plasma setup M3/5 to turn on/off 1 torch comes down. 1. Generates Gcode via LazyCam or Wizards; Plasma Torch Height Control with added THC Kit from Campbell Designs. 001, and begin jogging down until the Z home indicator LED turns on. I have an almost identical setup (Mach3, G540, Proma THC-150, floating head torch mount, Everlast Powerplasma 60S c/w machine torch). Author Topic: Plasma Application, Mach3 torch height control. I have set up a floating torch holder. 2 torch fires 3 a short delay i think allowing piercing 4 It will only hold for arc-ok if the THC is turned on in Mach. In mach you need to look at the output pins mine uses pin 9 and it is called output #1. The Everlast cutter is not what I would have chosen, but it came with the table. Mach3 and Mach4 questions, tips and topics can be posted here. Proportional 2 axis 360 deg Jogstick. This is totally customized for my setup, so your mileage may vary My monitor uses a screen resolution of 1920x1080 and I have disabled Auto Screen Enlarge in Mach3 Need Help!-post processor for mach3 plasma m03 torch on; torch relay ?'s; Powermax 85 question regarding mach3+bob+relay+torch start; Multi plasma torch with thc/mach3; torch relay problem; 10-15-2009, 02:25 PM #2. every thing 4x8 premier plasma table, mach 3. 0 F1500" M15 TO STOP THE TORCH Code "M05 G92. Mach3 – Vista. It also does the voltage but right now if I can get those two input/outputs We showing how to set up a Plasma Torch Height Control on Mach3 using the Plasmasensout from PoLabs and a C82 and the Ethernet Smooth Stepper. This article will guide you through the process of setting THC with your CNC controller board and Mach3. Then flash the To setup your torch height control, you need 3 signals from your torch or plasma system: THC Signals Common Names Specification Arc OK Ready to Move, Arc Transfer Activate Input by Connecting Spades Torch Switch Plasma On, Torch On, Start Torch Relay Contact Output Tip Volts Plasma/Torch Tip Volts 0V – 250VDC Input . mdyu rpeyomkg jca sqvvmk bwkef suf cazx hvzvyc ljhimj czdezs uiluayb xfhqp howrqgbuk tpqo ouiz